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The INERTIA Dynamometer Controller
is a real-time embedded PXI controller that provides
deterministic and robust real-time control. The controller performs
complete test cell and test control with PIDF control and real-time
alarm monitoring. An INERTIA system can control diesel
and gasoline engines, eddy current absorbers, air brakes, water
brakes, AC and DC motors as well as most cell facilities for
maintaining air, oil, and water temperatures.
The INERTIA Dynamometer Control software
provides:
- Primary PIDF control of RPM(s), torque(s), and
throttle(s)
- Secondary PIDF control of cooling loops, e.g.
engine water cooling, oil cooling, etc.
- Programmatically controlled data logging of any
channel or variable
- Control, data acquisition, and data logging
rates from 100 Hz to >2 kHz
- User definable alarms and event manager
- Completely customizable test profiles featuring
ramps, dwells, conditional branches, etc.
- Automatic test start, restart, and stop
tracking along with user customizable screens and data fields for
each event
- Maintenance tracker for automatically stopping
a test or prompting an operator
- Customizable user interface with the use of
LabVIEW
- 16-bit analog input and output (12-bit channels
available)
- I/O channel support from a few channels to
hundreds including RPM, torque, voltages, and temperatures
A typical INERTIA engine dynamometer
control system is shown below. This system
provides:
- Engine throttle voltage PIDF control
- Water-cooled, eddy current absorber PIDF
control either controlling load or engine rpm
- Engine water cooling system PIDF control
- Engine oil cooling system PIDF control
- Provides complete test profile control over all
setpoints, alarms, logging and other control parameters.
The system's hardware features a single chassis
holding National Instruments PXI and SCXI hardware. The analog
inputs and outputs feature high precision 16-bit converters and
software selectable filtering.
- 32 channels of digital inputs from 5 VDC to 250
VAC
- 8 frequency inputs
- 16 digital outputs capable of switching up to
5A at 30 VDC or 120 VAC
- 8 dedicated thermocouple inputs with open
thermocouple detections
- 32 general purpose inputs for inputs ranging
from thermocouples to 10 VDC
- 4 high precision analog outputs
Additional inputs and outputs are easily added by
simply purchasing another SCXI or PXI card and installing it into
the system. For more information on INERTIA engine
dynamometer control packages and customization, please contact our
office. |